Crimping Tools Explained: Do’s & Don’ts for Data Cable Installers

 

If you have struggled with unreliable network performance or loose connections, then the problem might be a simple tool called a “crimper.” Cable termination tools for crimping may seem basic, but they are the unsung hero behind data cable connection. 

Whether you are a startup business or seasoned Ethernet installer, it’s important to know the right way to use crimping tools, which can make all the difference. Cable installation companies integrate properly crimped cable leads to data loss, performance issues, or total failure in complex network setups. 

In this blog, explore what a crimping tool is, its types, do’s by data cabling installers, don’ts, and much more. 

Table of Contents

• Introduction

• What are Crimping Tools?

• Types of Crimping Tools

• Do’s of Using Crimping Tools by Data Cable Installers 

• Don’ts of Using Crimping

• Conclusion

What are Crimping Tools?

Crimping tools are handy devices that allow you to create safe connections between wires and connectors or other metal components. It deforms the materials to create reliable, secure, and strong bond connections. The cable termination tools apply pressure to connectors, which deform and grip the wire tightly. 

These tools are important for cable assembly, electrical work, and other applications where reliable, strong, and secure connections are needed. With a crimping tool you can easily join network cables, electrical wires, coaxial cable, and much more. 

Types of Crimping Tools

Here are various types of crimping tools used in business for better connection and cable performance. 

• Handheld Crimpers

These are the most common types of crimpers, which are manually operated with similar pliers. These are used in DIY projects, small jobs, and situations where portability is needed. It also has ergonomic grips for comfort during use. 

• Electrical/Battery-Powered Crimpers

This crimper is powered by batteries or electricity, which reduces the physical effort required for crimping. This is ideal for repetitive tasks or when working with large connectors and wires. Also provide reliable and consistent crimps with rechargeable batteries.

• Hydraulic Crimpers

Use hydraulic fluid to generate force, which is needed for crimping. Used in demanding repair, industrial applications, and maintenance. These crimpers are used in heavy-duty applications, which offer maximum power with less user effort. 

• Pneumatic Crimpers

Pneumatic crimpers use structured cable toolkits and compressed air for power. Ideal for high-volume crimping and high tasks, which offer better efficiency and speed. This crimper is handled or benchtop mounted and known for power and durability. 

• Benchtop Crimpers

They are designed to be mounted on workbenches, which offer precision and stability. Benchtop crimpers are manual, hydraulic, or electric, which offer various options to cater to different needs. They are used for the most demanding crimping tasks in production settings. 

Do’s of Using Crimping Tools by Data Cable Installers 

Following are the do’s of using crimping tools that data cable installation companies must be aware of. 

1. Use the Right Tool for Connector Type

Not all the crimping tools work well with every connector. With the network build kit, match your tool with the right type and category of connector you are using, like Cat5e, Cat6, Cat7, etc., to ensure a reliable and secure connection. 

2. Strip the Cable Correctly

Use a quality cable stripper to remove the outer jacket without damaging the internal wires. The internal conductors must be clearly seen and untwisted for proper alignment. Too many stripped wires weaken the signal or cause a bad crimp. 

3. Inspect Cables Before Crimping

The data cabling company must inspect cables for any visible damage such as kinks, cuts, or frayed wires. A damaged cable may not carry a signal properly, which causes network issues. Using faulty cables with a perfect crimp may lead to performance issues. 

4. Arrange the Wires in the Correct Order

The Ethernet cable must have a wire arrangement, which is crucial. Before installing the wires into the connector, ensure they have the correct sequence. But the wrong pattern may lead to communication errors or a nonfunctional cable. 

5. Insert Wires Fully into the Connector

Push all the wires into the connector until they have reached the end. It’s important to use copper tips on each wire that touches the inside front of the connector. 

Don’ts of Using Crimping Tools

Here are the don’ts of using crimping tools that Ethernet installers must have knowledge about.

• Don’t Use the Wrong Crimping Tool

Using the wrong crimping tool doesn't match the cable or connector type, which may result in faulty or weak connections. Always use tools that are designed for your specific job. 

• Don’t Crimp Without Properly Stripping the Cable

If you skip or wrongly strip the cable, the wire inside may not properly contact the connector pins. So strip the correct cable length to avoid damage to internal wires. 

• Don’t Reuse Crimped Connectors

Once the connectors are crimped, they should never be reused. The internal metal contacts are designed for one-time use. Re-crimping may result in loose contacts, poor connection, or complete failure, so it’s important to use fresh connectors. 

• Don’t Overstrip the Cable Jacket 

Exposing too much cable and internal wire makes them vulnerable to interference, damage, and signal loss. Overstripping may lead to loose wire arrangement and increase the chance of a bad crimp. 

Conclusion

Crimping may seem a small step in the installation process, but it can make or break the network connection for your business. With the right techniques, quality tools, etc., you can ensure every crimp is secure, clean, and long-lasting. So whether you are setting up your office or a large data center, you can start with the great crimps. 

So stick to the do’s and avoid the don’ts, which make you one step closer to a seamless network setup.